Rugged Box-Level Systems by: Jeff Child

Within the last two years the .concept of “Stand-Alone Rugged Boxes” has become a fixture in this market. The trend has now broadened out to include a larger con¬tingent of smaller form factor board vendors. The term stand¬alone rugged boxes applies to complete system boxes—which often support standard form factor boards inside them. These systems provide a complete, tested and enclosed computing so¬lution that eliminates complex integration chores for military customers. This idea has been gathering momentum in the past couple years whereby traditional embedded board vendors are adding stand-alone rugged box-level systems to their military market offerings.

As the product roundup in this section shows, at present, there arc more than a dozen vendors that have some sort of stand-alone rugged box-level system in their offerings—many even have whole product lines in that category. As a product cat¬egory, stand-alone rugged boxes are somewhat difficult to define because they’re available in a variety of shapes, sizes and capabil¬ities. They typically comprise a set of modular embedded boards housed in a rugged enclosure that has its own power supply and interface ports to link to a variety of user terminals.

Often the boards in the box are standards-based cards such as PC/104, PMC and 3U CompactPCI. But the enclosures by and large aren’t in any industry standard footprint, although that may change as standards like MicroTCA and some box-level VITA standards gain acceptance in the military realm. Recently a number of vendors from the PC/104 community have joined the stand-alone rugged box trend. This stacked multi-board PC/104 architecture provides for a shock- and vibration-resis¬tant off-the-shelf computing solution by eliminating backplanes and metal card cages, making PC/104 ideal for military vehicles such as tanks or even Humvees.

Earlier this month—on Election Day in fact—this topic of complete integrated systems was discussed at a luncheon panel session at RTC Group’s Real-Time Embedded Com¬puting Conference (RTECC) in Reston, VA. The panel discussed how stand-alone rugged box solutions have emerged as a second center of gravity alongside SBCs. Board-level systems, according to the panel, remain tremendously important—and active— especially in the areas of tech upgrades and tech refresh where board-level products shine. But some new military programs are opting for complete box-level systems—and some older pro¬grams are shifting from a slot-card scheme to a box-level imple¬mentation. The panel also discussed the technology forces that have brought this trend toward integrated system solutions into the forefront—such as FPGAs and the emergence of multi-func¬tion boards. Also analyzed by the panel was the issue of how mergers and acquisitions in the embedded computing industry pushed forward this trend toward integrated solutions. COTS Journal OnlineJohn Sayer – Xembedded

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  1. Press Release – XSRV, 1U Rugged Server